KCB-5400大流量齿轮泵,流量:324m3/h压力:0.28Mpa吸入真空高度2米口径:ф250,配电机Y315L1-6

    河北远东泵业制造有限公司坐落于铸造名乡—河北省泊头市。公司占地面积38650平方米，建筑面积20300平方米，是国内著名的集设计、铸造、生产、销售、服务于一体的容积泵专业制造厂家。公司始建于1984年,有二十几年专业研制经验。目前产品设计采用国际先进水平实体设计软件；产品研发、制造、检验、交付按照ISO9001质量管理体系控制过程质量；产品制造广泛使用加工中心、数控机床、专用精机、高精设备；检测设备拥有万能工具显微镜、渐开线检测仪、光学投影仪、万能测齿仪、脉冲辉光离子氮化炉等大型检测设备，并建有国家B级试验站。本厂以一流的产品水平、优质的售后服务、恪守信用而在市场上倍受欢迎，产品畅销不衰，赢得了用户的普遍赞誉。公司已通过ISO9001：2000国际质量体系认证，中国船级社CCS型式认证，法国船级社BV产品工厂认证，美国船级社ABS产品质量认证，中国渔业船舶检验局船用泵认证,成为中石油物资资源市场成员、中石化物资资源市场成员。河北省知名产品生产企业，船用泵产品承制企业。Hebei far east pump industry manufacturing co., LTD is located in botou city, hebei province, a casting of the township.The company covers an area of 38650 square meters, construction area of 20300 square meters, is the domestic famous design, casting, production, sales and service in one of the positive displacement pump professional manufacturer.Company was founded in 1984, has 20 years experience in professional development.The current product design adopts the international advanced level entity design software;Product research and development, manufacture, inspection, delivery, in accordance with the ISO9001 quality management system of process quality control;Widely used products manufacturing processing center, numerical control machine tools, precision machine, high precision equipment;Testing equipment has universal tool microscope, involute tester, optical projector, universal gear tester, pulse glow ion nitriding furnace and other large-scale testing equipment, and built national B level test station.The factory with the first-class products, excellent after-sales service, abide by credit and popular in the market, the products sell well and win the user's universal praise.The company has passed ISO9001:2000 international quality system certification, China classification society CCS type approval, bureau veritas BV products factory certification, the United States classification society ABS product quality certification, China's Marine fishing vessel inspection bureau pump certification, has been a member of the material resource market in oil, sinopec material resources market member.Well-known products production enterprise in hebei province, Marine pump products enterprises.

    公司以“泊远东”牌齿轮泵，螺杆泵为主导产品，涉及21个系列，4200多种规格，年生产能力达43000多台（套）。产品行销油田、化工、电力、船舶、冶金、食品等各大行业。产品除满足国内客商的需求外，部分出口至东南亚、美洲、欧洲等国家和地区。公司在全国各大城市设有30多个分支机构，并建立了完善的营销服务网络，拥有一支庞大敬业的营销服务队伍，可为广大客户提供优质的服务。 公司以严谨的质量体系、先进的生产设备、完善的检测手段、丰富的制造经验、务真求实的远东团队，来有效保证产品质量。以满腔真诚期待与国内外各界人士携手铸就多方共赢的辉煌。Company to "moored far east" brand gear pump, screw pump for the leading product, involves the 21 series, more than 4200 kinds of specifications, annual production capacity of more than 43000 Taiwan (sets).Product marketing oilfield, chemical industry, electric power, shipbuilding, metallurgy, food and other major industry.Products in addition to meet the needs of domestic customers, some exports to southeast Asia, the americas, Europe and other countries and regions.The company has more than 30 branches in major cities throughout the country, and established a perfect marketing service network, has a large professional marketing services team, can provide the high quality service for the customers.Companies with strict quality system, advanced production equipment, perfect detection means, rich manufacturing experience and WuZhen strives for the far east team, to effectively ensure the quality of products.To sincerely look forward to working with people from all walks of life both at home and abroad hand in hand to own a bright multi-win-win situation.

    我公司是一个生产齿轮油泵和螺杆泵的专业公司。公司拥有各种设备80台,主要设备有：C6140  CW6163C车床24台，TX611C/4镗床2台，M131M7130磨床8台，C125A立车2台，Y318K Y3150E滚齿机6台，E3050X16/1摇臂钻床2台，E5163立式钻床2台，B1-400万能铣床3台，螺杆泵转子专用QH2-007铣床1台，半自动螺旋转子QH2-029B铣床2台，X53K立铣3台，半自动螺旋转子QH2-031 QH2-032磨刃机台。My company is a company specialized in the production of gear oil pump and screw pump.Company has 80 sets of various devices, the main equipment are: C6140 CW6163C24 sets of lathe, TX611C/boring machine 2 units,4 M131M7130 grinding machine 8 units, C125Aset, 2 sets, Y318K Y3150E hobbing machine 6 units, E3050X16/1 radial drilling machine 2 sets, E5163 vertical drilling machine 2 sets, B1-400 universal milling machine 3 units, screw pump rotor 1 QH2-007 milling machine, semi-automatic screw rotor QH2-029 - b milling machine 2 sets, X53K three vertical milling, semi-automatic screw rotor QH2 QH2-031-031 edge grinding machine is used.

    我公司拥有省计量局制试验台1台，自制试验台3台，使生产产品从原材料投入到产成品出厂实现了全过程检测。产品出厂合格率 100% ，具备较强的综合配套制造能力。理化试验室、长度计量室是国家计量确认合格单位，使产品从原材料投入到产成品出厂实现了全过程检测。产品出厂合格率100% ，具备较强的综合配套制造能力，公司年可生产各种泵 6000 多台。My company has the province system test bench 1 bureau of standard measurement, homemade test-bed 3 units, production of products from raw materials into finished goods factory implements the whole process of detection.Product factory qualified rate 100%, have strong ability of comprehensive manufacturing.Physical and chemical laboratory, length measuring room is the national metrological confirmation unit, make our products from raw materials into finished goods factory implements the whole process of detection.Product factory qualified rate 100%, have strong comprehensive manufacturing capacity, company can produce all kinds of pump in more than 6000 units.

运费说明:

    1.本公司常规产品1-3天发货,特殊要求或者需定做的产品发货时间已与客户协商为准, 2.泵运费方式有两种:快递和物流.小泵和小型配件发快递,其余体积较大,数量较多,推荐走专线物流货运,一般南方,中部地区及沿海地区3-5天左右到达.西部,北部较远的地区以及少数二次中转地区5-8天左右可到,具体覆盖范围请咨询公司客服人员.安装使用:请您根据产品说明书的步骤进行操作,如有问题,请联系我公司,我公司将会请最专业的技术人员为您提供服务.为了保护您的利益,我们已经提醒客户在收到货物时,要开箱验货,如在打开验货时发现货物丢失,损害或者不符,请拒绝签收,您签收就代表已准确无误的收到后屋,若在签收货物之后才发现货物丢失或者不符,如不负责. 客户收到货后,产品无法安装或者规格有误,本公司提供退货或者换货服务,退货或者换货的客户请保证货物的完好无损,并承担往返运费. 客户收到后,如果产品存在质量问题,请在收货后7天内联系我公司,提供相关质量问题图片,我公司将在第一时间给您退货或者换货,因为我公司已经在发货前已经仔细检查过,所以过期将不提供此项服务,还请谅解.Shipping details:1. Our regular products 1-3 days of delivery, special requests or need to custom-made product delivery time is already negotiate with customer, 2. The pump freight way has two kinds: express and logistics. Small pump and small accessories send express, the rest of the volume is larger, the number is more, recommend special line logistics, freight, generally south, central and coastal area about 3 to 5 days to arrive. In the west, north of remote areas and areas inhabited by minority secondary transit, about five to eight days to specific coverage please consulting company customer service staff. Install and use, please according to the product manual steps, if any problem, please contact our company, we advise you that we will be the most professional and technical personnel to provide service for you. In order to protect your interests, when we have to remind the customer receive the goods, unpacking inspection, such as when open the inspection found that the goods lost, damage or discrepancy, please refuse to sign after receiving STH, you sign after receiving STH means have accurate received after the house, if after receipt of goods found the goods didn't agree lost or, if not responsible. Customers after receiving the goods, the product can't install or specification is wrong, the company provides the return or exchange service, return or exchange the customers please make sure that the goods are intact, and bear the freight back and forth. The receipt of the customer, if the product quality problems, please contact me within 7 days after receiving the company, provide relevant quality problem photos, our company will give you a refund or a replacement in the first time, because I already have carefully checked before shipment, so late will not provide this service, also please understand.

●KCB齿轮泵概述

　　KCB齿轮油泵在输油系统中可用作传输、增压泵；KCB gear oil pump in the oil system can be used as a transport, booster pump;

   在燃油系统中可用作输送、加压、喷射的燃油泵；In the fuel system can be used as a transport, pressure, jet fuel pump;

   在一切工业领域中，均可作润滑油泵用。In all industrial areas, can be used as lubricating oil pump.

   KCB齿轮泵主要有齿轮、轴、泵体、安全阀、轴端密封所组成。齿轮经热处理有较高的硬度和强度，与轴一同安装在可更换的轴套内运转。泵内全部零件的润滑均在泵工作时利用输出介质而自动达到。KCB gear pump are mainly gear, shaft, pump body, valve, shaft end seal. Gear after heat treatment with high hardness and strength, and shaft installed in the replaceable shaft sleeve. In all parts of the lubrication pump are pump work automatically to achieve using the output media.

   泵内有设计合理的泄油和回油槽，是齿轮在工作中承受的扭矩力最小，因此轴承负荷小，磨损小，泵效率高。Pump is the drainage and back into the groove of reasonable design, is a gear in the work under the minimum torque force, so the bearing load is small, wear small, pump with high efficiency.

   泵设有安全阀作为超载保护，安全阀的全回流压力为泵额定排除压力的1.5倍，也可在允许排出压力范围内根据实际需要另外调整。但注意本安全阀不能作减压阀的长期工作，需要时可在管路上另行安装。从主轴外伸端向泵看，为顺时针旋转。Pump is equipped with safety valve as overload protection, the total reflux pressure relief valve is rated pump out pressure of 1.5 times, also can allow discharge pressure range according to actual needs and adjust. But note that this cannot be a long-term work pressure reducing valve, relief valve can be installed in the piping shall be separately when necessary. To pump from the main shaft overhang end to see, for clockwise.

●KCB齿轮泵性能范围

   流量：1.1m3/h-600m3/h压力：0.28MPa--2.5MPa  Traffic: 1.1 m3 / h - 600 m3 / h pressure: 0.28 MPa, 2.5 MPa

   主要用于油田、油库、港口、码头、船舶等大流量输油，卸油！Mainly used in oil fields, oil depot, ports, docks, ship big flow like oil, oil unloading

   应用范围:KCB/2CY型齿轮输油泵适用于输送粘度在300c.s.t以下的各种油类，如原油、柴油、润滑油、动植物油等。配用铜齿轮可输送低闪点液体，如汽油、苯等。介质温度不超过70℃，耐高温油泵的使用温度不超过300℃。本泵身带有安全阀，超载时起安全作用。轴封有骨架油封、机械密封、填料密封三种型式，订货注明。KCB齿轮润滑泵主要用于各种机械设备中的润滑系统中输送润滑油，适用于输送粘度在10oE（75c.s.t）以下，温度在300℃以下的具有润滑性的油料，不锈钢齿轮泵可输送食用油料、饮料等。轴封有骨架油封、机械密封、填料密封三种型式.Scope of application: KCB type / 2 cy gear oil pump is suitable for conveying viscosity at 300 c. S.t under various oil, such as crude oil, diesel oil, lubricating oil, animal and plant oil. With copper gear can handle liquid low flash point, such as gasoline, benzene, etc. Medium temperature does not exceed 70 ℃, the use of high temperature resistant oil pump temperature does not exceed 300 ℃. When the pump body with a safety valve, overloading security role. Shaft seal skeleton oil seal, mechanical seal, packing three type, indicate the order. KCB gear lubrication pump is mainly used for all kinds of mechanical equipment of conveying lubricating oil in the lubricating system, suitable for conveying viscosity in 10 oe (below 75 c. S.t), the temperature is below 300 ℃ with lubrication oil, stainless steel pump can transport edible oil, beverage and so on. Shaft seal skeleton oil seal, mechanical seal, packing three types.

 ●KCB齿轮泵安装说明:

　　1、安装泵的地点应足够宽敞，以方便检修工作。2、泵安装的好坏，对泵的平稳运行和使用寿命有很重要的影响，所以安装校正工作必须仔细地进行，不得草率行事。3、泵吸入管的安装高度、长度和管径应满足计算值，力求简短，减少不必要的损失（如弯头等）；并保证泵在工作时，不超过其允许汽蚀余量。4、吸入和排出管路应该有支架。泵不允许承受管路的负荷。KCB gear pump installation instructions: 1, the location of the installation of pump should be spacious enough, to facilitate maintenance and repair work. The stand or fall of 2, pump installation, for the smooth running of the pump and service life have very important influence, so the installation calibration work must be carried out carefully and must not be too hasty. 3, installation height of pump suction pipe, the length and diameter should satisfy the calculated value, to short, reduce unnecessary losses, such as elbow, etc.); And ensure the pump at work, no more than the allowed NPSH. 4, suction and discharge line should be a support. Pump are not allowed to bear load of pipeline.

 ●KCB齿轮泵安装顺序: KCB gear pump installation order:

　　 1、在安装过程中，为防止杂物落入机器内，机组的所有孔眼均应盖好。1, during the installation process, so as to prevent debris into the machine, all perforation should cover of the unit.

　　2、在接好管路及确定电动机转动方向后，再接上联轴器，并再校核一遍轴的同心度。2, good on the line and determine the direction of motor rotation, and coupling is connected, check it again and shaft concentricity.

　　3、校正泵轴和电机轴的同心度，在联轴大路外圆上，允许偏差0.1毫米；两联轴器平面的间隙应保证2～4毫米，（小泵取小值）间隙要均匀，允差0.3毫米。3, calibration of pump shaft and motor shaft concentricity, cylindrical, along the road in coupling allowable deviation of 0.1 mm;In the plane of the two coupling gap should guarantee 2 ~ 4 mm, small little pump (in value) clearance wants even, tolerance of 0.3 mm.

　　4、将机组放在埋有地脚螺栓的基础上，在底座与基础之间，用成对的楔垫用校正用。4, put the unit in buried with anchor bolt, on the basis of between the base and foundation, with pairs of wedge cushion with correction.

　　5、为防止管线中杂物进入泵内，对新安装的管线，在泵胶应装设过滤器，其有效截面应大于吸入管截面的2～3倍。5, in order to prevent debris into the pump in the pipeline, pipeline of new installation glue should be installed in the pump filters, the effective cross section should be greater than the suction pipe section 2 ~ 3 times.

　　6、松开联轴大，用水平仪分别放在泵轴和底座上，通过调整楔垫，校正机组水平，适当拧紧地脚螺栓，以防走动。6, loose coupling, use level on the pump shaft and base, respectively, by adjusting the wedge cushion, correction unit level, tighten the anchor bolts, just in case.

　　7、在机组实际试运行2～3小时后，作最后检查，如无不良现象，则认为安装合格。

7, in the actual commissioning unit 2 ~ 3 hours later, a final inspection, if there is no negative phenomenon, is considered qualified installation.

●kcb齿轮泵的结构：KCB gear pump structure:

　　泵主要有泵体、齿轮、轴、轴承、安全阀、前盖、后盖、密封部件、联轴器部件组成。设有安全阀的泵、当排油管路的液压值超过泵的规定时，安全阀开启，保证泵及原动机不致因压力过高而受到损坏。轴端密封有三种形式：填料密封、机械密封、橡胶圈密封，用户可根据具体的使用条件选择合适的密封结构。泵有良好的自吸性，泵内运动部件利用输送的液体实现润滑，致工作时可以不加引液和润滑剂。Mainly include pump body, pump gear, shaft, bearing, relief, front cover, back cover, sealing parts, clutch parts.Is equipped with safety valve pump, when the discharge of oil pipeline hydraulic value exceeds the rules of the pump, relief valve open, ensure the pump and prime mover from damaged because the pressure was too high.Shaft end seal has three forms: packing seal, mechanical seal, rubber ring seal, the user can choose according to the specific conditions of use suitable sealing structure.Good self-priming pump, pump inside the moving parts using conveying fluid lubrication, can not add lead to work fluid and lubricant.

●kcb齿轮泵安装: KCB gear pump installation:

　　1、泵安装前应检查泵和电机在运输过程中是否受到损坏，如电机是否受潮，泵的进出口防尘盖是否损坏而使污物进入泵腔内等。1, before the pump installation, should check the pump and motor is damaged during the transit, whether be affected with damp be affected with damp such as motor, pump the import and export of dust cover for damage and make the dirt into the pump chamber, etc.

　　2、泵在搬运过程中，应选择合适起吊位置，减少泵的变形。2, pump in the process of handling, should choose appropriate lifting position, reduce the deformation of the pump.

　　3、泵的底座应固定在牢固的基础上，以免产生振动影响泵的正常工作。3, the base of the pump should be fixed on the basis of the strong, so as to avoid vibration influence the normal work of the pump.

　　4、泵的进出口管路应清理干净不得存有硬颗粒的报告杂物。4, import and export of pipeline of pump should be cleaned up shall not have the report of hard particles sundry.

　　5、管路口径一般不小于泵的进出口径，进油管路应尽量短，并减少弯路。必要时在进油口安装金属过滤器，过滤器的有效面积不应小于管道过流面积的三倍。5, pipe diameter is generally not less than the in and out of the caliber of pump, the oil pipeline should be short, as far as possible and less detours.When necessary, metal filter is installed on oil inlet filter effective area should not be less than three times of pipe flow area.

　　6、安装时，不得用泵来承担管路的重量。7、用手转动联轴器，泵应转动灵活，不得有过紧或轻重不均现象，如有应立即排除。

6, when installation, must not use the pump to bear the weight of the line.7, turn the coupling with the hand, the pump should be flexible rotation, can not have too tight or weight uneven phenomenon, should immediately ruled out.

　●kcb齿轮泵的开机: KCB gear pump of the boot:

　　1、开机前应检查泵轴转动是否灵活，有无卡阻现象，进出口管道上的阀门是否开启，泵的转动方向是否正确。1, should check whether the pump shaft rotation is flexible, before starting the presence of jam phenomenon, import and export pipeline valve is open, the pump rotation direction is correct.

　　2、长时间没有使用的泵开机前应向泵腔中注入一定量的润滑液，以减少泵在吸油过程中的干摩擦，并可提高泵的自吸性能。2, long time no use the pump to the pump before starting the cavity inject a certain amount of lubricant to reduce the pump in the dry friction in the process of oil absorption, and can improve the self-priming performance of pump.

　　3、开机后如有不正常的噪音或过热现象，应立即停车检查。3, after the boot if there is any abnormal noise or overheating phenomenon, should immediately stop check.

　　4、检查泵轴端有无泄漏现象，如：对填料密封应适当调紧压紧盖，其它密封则应拆机检查；4, check whether there is any leakage on the pump shaft end phenomenon, such as: the packing should be properly tighten clamp cover, other sealing should teardown check;

　　5、若输送热油，在开机时应均匀预热，预热是利用被输送的介质不断通过泵体进行的。预热标准：吸入口的油温不得高于泵体温度40℃，预热的升温速度控制在＜40℃/h，在预热时应将固定泵体的螺栓松开，预热完毕，将其拧紧。在预热过程中，应注意观察泵的运行情况，以但发生不良情况，应立即停泵检查。5, if conveying hot oil, the boot should be uniform preheating, preheating is to use the media constantly through the pump body to be delivered.Preheat standard: the inlet oil temperature shall not be higher than the pump body temperature 40 ℃, the preheating temperature speed control in the < 40 ℃ / h, when the preheating bolts should be fixed pump body loosen, preheating and tighten it.Should be paid attention to in the process of preheating, observe the running situation of the pump, with adverse event, however, should immediately stop check pump.

　　6、泵停机后，首先切断电源，然后关闭进出口管道上的阀门，避免造成泵倒转。After six, pump stop, cut off power supply first, then close the import and export pipeline valve, avoid to cause back pump.

　　7、泵经过长期使用，压力流量有明显下降时，应拆泵检查，更换其己磨损的零件。7, pump after use for a long time, have a significantly lower pressure flow, should tear open pump inspection, to replace the damaged parts.

●KCB齿轮油泵(输油泵)机械密封的运转

　　 1.KCB齿轮油泵(输油泵)启动后若有轻微泄漏现象，应观察一段时间。如齿轮泵连续运行4小时，泄漏量仍不减小，则应停泵检查。

　　 2.KCB齿轮油泵(输油泵)的操作压力应平稳，压力波动不大于1公斤/平方厘米。

　　 3.KCB齿轮油泵(输油泵)在运转中，应避免发生抽空现象，以免造成密封面干摩擦及密封破坏。

　　 4.齿轮泵密封情况要经常检查。运转中，当其泄漏超过标准时，重质油大于5滴/分，轻质油不大于10滴/分，如2-3日内仍无好转趋势，则应停泵栓查密封装置。

●齿轮油泵机械密封的安装

　　 1.KCB齿轮油泵(输油泵)启动前应保持密封腔内充满液体。对于输送凝固的介质时，应用蒸汽将密封腔加热使介质熔化。启动前必须盘车，以防止突然启动而造成软环碎裂.远东泵业

　　 2.对于利用齿轮泵外封油系统的机械密封，应先启动封油系统。停车后最后停止封油系统。kcb齿轮泵

　　 3.泵停运后不能马上停止封油腔及端面密封的冷却水，应待端面密封处油温降到80度以下时，才可以停止冷却水，以免损坏密封零件。